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We had an old Caterpillar 3000-pound-capacity forklift. It didn't have a seat belt and OSHA fined them $2500 for that. They got fined $5000 for a defective rollover protective structure, and it had a very small stability triangle so it was very vulnerable to turning over. It left a trail of hydraulic fluid everywhere it went (they figured it was cheaper to dump motor oil into the reservoir once a week--not hydraulic fluid, but motor oil--than to replace the worn-out $30 hose on the sideshift mechanism) and they got fined $650 by the state environmental department for that. Skids of paper weigh over 3000 pounds, so every time they turned the thing on they committed a federal offense. It didn't have a backup alarm or warning light--that's good for a $500 fine.
How they got caught: The day before Memorial Day last year, we had a huge rainstorm that flooded the building. Two days later, we started cleaning up. I stopped by the store and picked up my forklift license so I could drive. I was loading ruined cardboard boxes into the paper-recycling trailer with this shitty forklift when I needed to get up into the trailer to move something with a pallet jack. I set the parking brake, dismounted and got up into the trailer. What I didn't know was that the parking brake didn't work either--the cable was broken. The forklift rolled down this little ramp, the wheels turned, and it rolled right over the edge of the loading dock. We called the fire department to take the fuel tank off the machine. They noticed that the parking brake was set--a forklift with the parking brake set shouldn't move when the slope is half an inch of rise per foot of run--and called OSHA.
The OSHA guy came out and asked me what happened. "I parked it there, dropped the forks, set the brake, turned off the engine with it in gear and got off. It rolled into the pit." The boss was screaming, "why were you driving it? You haven't been trained!" I pulled out my license (renewed two months before--with certification for that specific class of machine on it) and showed it to the OSHA guy. The boss looked at me and said, "they have licenses for these things?" Wrong thing to say to an OSHA guy! There is a federal requirement that all materials-handling equipment operators be licensed on each class of equipment they use, and that the license be renewed annually. And except for me, no one in the building was. That's good for a $2500 fine--per unlicensed operator, and they had twelve of them. They also got nailed on storing the spare LPG tank inside the building. They didn't get nailed on the 40 overweight skids of paper sitting on the floor because they couldn't prove they'd been moved with this forklift--after all, the paper company could have driven them in with a proper size forklift--but they were warned to get a larger forklift.
I got marching orders immediately after the guy left: "It is Tuesday. On Friday, we will have a new forklift, a certification program and everyone in the company will be certified. I don't care what it costs or how long you have to work to do it. And you're going to take care of it." Did he care about the employees, or the law? No, he cared about not getting another OSHA fine. So I bought a Toyota forklift, which is simultaneously the safest brand to drive and the most expensive brand you can get. Besides, they come in the most lovely shade of orange. This guy was into extremes--when OSHA told him his MSDS collection was lacking, he made me find him one for every chemical used in the building, including water. Yes, there is an MSDS for water. Beforehand, he was only missing the MSDS for ink, isopropyl alcohol, three of the four cleaning solvents he used, paper dust and propane.
It is so much nicer to work for a company that does more than pay lip service to safety.
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