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Cleita

(75,480 posts)
Thu Apr 18, 2013, 06:45 PM Apr 2013

Texas fertilizer facility was a retail outlet for the farmers of the area not a factory.

This puts a slightly different slant on it about the zoning and regulations but it had been fined in 2006 by the EPA for not having a risk management program in place.

http://www.washingtonpost.com/blogs/wonkblog/wp/2013/04/18/the-texas-fertilizer-plant-explosion-is-horrific-but-how-common-is-this/

The Washington Post
The Texas fertilizer plant explosion is horrific. But how common is this?
By Brad Plumer, Updated: April 18, 2013

Yet another bit of awful news to add to this week: A massive explosion at a fertilizer retail facility in central Texas on Wednesday killed as many as 15 people and left more than 160 wounded.

Investigators are still trying to determine the exact cause of the blast. But the explosion does call attention to the $10-billion dollar U.S. fertilizer industry, which underpins our agricultural system and has been expanding of late.

Fertilizer production and storage comes with some risks. The West, Texas plant stored and blended anhydrous ammonia — a pungent gas with suffocating fumes used as a fertilizer. Meanwhile, a different type of fertilizer, ammonium nitrate, can explode if mixed with fuel and ignited. That’s fairly rare, but it does happen — there have been at least 16 major explosions worldwide since 1921. (It’s unknown if ammonium nitrate was present at the West facility, too.)

So here’s a basic overview of the fertilizer industry — how big it is, how common explosions are, how often these facilities are inspected:

How big is the U.S. fertilizer industry?

In 2011, the U.S. fertilizer industry reported some $10 billion in revenues. The United States as a whole shipped about $4.5 billion worth of fertilizer overseas and imported another $13 billion worth. We still import about half the synthetic nitrogen fertilizer we use.

Most of our imported nitrogen fertilizer come from Canada, Russia and Trinidad and Tobago — all places with plenty of natural gas to make the stuff. (More on that in a sec.)

Is the U.S. fertilizer industry growing?

Yes, and fast. Mainly because the United States is now awash in cheap natural gas. A great deal of fertilizer is synthesized from atmospheric nitrogen and natural gas — that was likely the case with the ammonia stored in the retail facility in West, Texas.

During the early 2000s, the fertilizer industry had been moving abroad to places with natural gas — like Trinidad and Tobago. But the fracking boom has given the United States its own cheap shale gas, and producers are now returning home. One Egyptian company, for example, is investing $1.4 billion in a fertilizer plant in Iowa near a gas pipeline.

Meanwhile, the global demand for fertilizer keeps growing, particularly after widespread shortages and food price spikes in 2007 and 2008. As the chart below shows, the world’s appetite for nitrogen, phosphate and potash has been rising quickly since then:
more at link

So this is kind of an interesting read all about the chemical fertilizer business.
18 replies = new reply since forum marked as read
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Texas fertilizer facility was a retail outlet for the farmers of the area not a factory. (Original Post) Cleita Apr 2013 OP
so like the local feed store?? dembotoz Apr 2013 #1
Exactly, just a big warehouse with stuff you can make bombs out of. n/t Cleita Apr 2013 #2
These fertilizer facilities are always referred to as fertilizer plants Jenoch Apr 2013 #3
But a lot of people here think it was a factory. n/t Cleita Apr 2013 #4
The result of problems at this facility Jenoch Apr 2013 #13
There is one of these in every significant commercial town in the farm belt. Coyotl Apr 2013 #5
It would make sense. n/t Cleita Apr 2013 #8
But they DO BLEND per your post JustFiveMoreMinutes Apr 2013 #6
Did they say the blended? I got the impression that they carried both Cleita Apr 2013 #7
There was a man on the local station about 2-3 am Horse with no Name Apr 2013 #9
My son-in-law works for our local farm supply. Cleita Apr 2013 #14
not quite. it's not like it's just some retail outlet with a product they buy from cali Apr 2013 #10
I posted this link about a failed Monsanto pricing lawsuit by this company on another thread. factsarenotfair Apr 2013 #11
Well, a retail facility is one that sells to the public. It doesn't mean that they don't Cleita Apr 2013 #12
It's a fertilizer mixing and storage facility, acording to its permit pinboy3niner Apr 2013 #15
Note the Koch brother's involvement in this industry - DURHAM D Apr 2013 #16
Figures. No? Cleita Apr 2013 #17
They have a rail line coming in, delivering anhydrous ammonia pinboy3niner Apr 2013 #18
 

Jenoch

(7,720 posts)
3. These fertilizer facilities are always referred to as fertilizer plants
Thu Apr 18, 2013, 06:51 PM
Apr 2013

in the part of rural Minnesota where I was raised. They blend fertilizer and get annhydrous ammonia delivered via tanker car (train) and go out in tanks to the farm.

 

Jenoch

(7,720 posts)
13. The result of problems at this facility
Thu Apr 18, 2013, 07:28 PM
Apr 2013

and a fertilizer 'factory' are about the same. I'm surprised these incidents have not happened more often. Every few years there are elevator explosions from spontaneous combustion of grain dust.

Cleita

(75,480 posts)
7. Did they say the blended? I got the impression that they carried both
Thu Apr 18, 2013, 06:58 PM
Apr 2013

items and that maybe the farmers did the blending but I could be wrong.

Horse with no Name

(33,956 posts)
9. There was a man on the local station about 2-3 am
Thu Apr 18, 2013, 07:01 PM
Apr 2013

that was at another such facility in some managerial capacity. He said that they didn't dare store that much ammonia.

I guess that is why.

Cleita

(75,480 posts)
14. My son-in-law works for our local farm supply.
Thu Apr 18, 2013, 07:30 PM
Apr 2013

I should ask him if they store this stuff and if they have good safety precautions in place.

 

cali

(114,904 posts)
10. not quite. it's not like it's just some retail outlet with a product they buy from
Thu Apr 18, 2013, 07:06 PM
Apr 2013

somewhere else and then sell.

They had an air quality permit from the epa as a fertilizer mixing and storage facility. they didn't just sell bags of fertilizer.

The TCEQ investigated the plant and noted that the plant had two 12,000-gallon tanks of highly explosive anhydrous ammonia within 3,000 feet of two schools. The TCEQ required Adair to build a wall between the tanks and a road to prevent vehicles from running into them. This wall was built and the company agreed to maintain safety precautions around the tanks.


that's enough of the stuff to fill a 16 x 32 ft pool with a depth of 8.5 feet in the deep end and 3 feet in the shallow end and still have a couple of thousand extra gallons.

Cleita

(75,480 posts)
12. Well, a retail facility is one that sells to the public. It doesn't mean that they don't
Thu Apr 18, 2013, 07:27 PM
Apr 2013

make some stuff. I go to a hardware store where they make screens and other household stuff for me that I can't make myself. It does not make a screen factory out of them. I'm sure if you want to paint your house the local Osh hardware store will blend the paint for you. A factory makes stuff that they sell to the person who will sell it to the public. A retail facility sells to the public even stuff they make on the premises. I believe this could be an acceptable distinction.

pinboy3niner

(53,339 posts)
15. It's a fertilizer mixing and storage facility, acording to its permit
Thu Apr 18, 2013, 07:32 PM
Apr 2013
The facility is owned by Adair Grain Incorporated.[13] Adair received an air quality permit as a fertilizer mixing and storage facilty from the Texas Commission on Environmental Quality in December 2006, issued after Adair was investigated for failure to secure a permit, when a neighbor complained about an ammonia smell coming from the facility. Adair reportedly stored 54,000 pounds (27 short tons; 24 t) of anhydrous ammonia, which, along with nitric acid, is used to produce ammonium nitrate, a fertilizer, pesticide, and rodenticide which is also highly explosive under certain conditions.[14]

http://en.wikipedia.org/wiki/West_Fertilizer_Plant_explosion


DURHAM D

(32,609 posts)
16. Note the Koch brother's involvement in this industry -
Thu Apr 18, 2013, 07:41 PM
Apr 2013
http://www.kochfertilizer.com/

who we are


Koch Fertilizer, LLC, and its subsidiaries are collectively one of the world's largest producers and marketers of fertilizers. The company owns or has interests in fertilizer plants in the United States, Canada, and Trinidad and Tobago. Its distribution network covers global demand through state-of-the-art terminals in the U.S., Canada, Mexico, Brazil, Australia, France and the United Kingdom.

Koch Fertilizer, LLC is an indirect, wholly owned subsidiary of Koch Industries, Inc., one of the largest private companies in America.


Based in Wichita, Kansas, Koch Industries, Inc. is one of the largest privately held companies in America, according to Forbes magazine. Koch Industries, Inc. owns a diverse group of companies involved in refining and chemicals; process and pollution control equipment and technologies; minerals; fertilizers; fibers and polymers; commodity trading and services; and forest and consumer products.


Cleita

(75,480 posts)
17. Figures. No?
Thu Apr 18, 2013, 07:55 PM
Apr 2013

So they have their fingers in oil, lumber and now it seems chemical fertilizers. Well, I boycotted chemical fertilizers for organic compost years ago. So at least that is part of my money they aren't getting.

pinboy3niner

(53,339 posts)
18. They have a rail line coming in, delivering anhydrous ammonia
Thu Apr 18, 2013, 08:06 PM
Apr 2013

Releases of that chemical in rail transportation used to be more common before federal safety regulations mandated safety improvements.

We seem to be seeing fewer breaches with release of chemicals like these in accidents/derailments thanks to federal regulations promulgated a few decades ago. To prevent a common cause of release--breach of the tank head by couplers of adjacent cars--new hazmat tank cars were required to have tank head protection (basically a shield) and existing tank cars were required to be retrofitted. I was involved in studies of those types of accidents and in pushing for those new regs at the time.

Government regulations often are characterized by the Right as "burdensome." But in many cases they are literally lifesavers.

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