General Discussion
Related: Editorials & Other Articles, Issue Forums, Alliance Forums, Region ForumsTexas fertilizer facility was a retail outlet for the farmers of the area not a factory.
This puts a slightly different slant on it about the zoning and regulations but it had been fined in 2006 by the EPA for not having a risk management program in place.
http://www.washingtonpost.com/blogs/wonkblog/wp/2013/04/18/the-texas-fertilizer-plant-explosion-is-horrific-but-how-common-is-this/
The Texas fertilizer plant explosion is horrific. But how common is this?
By Brad Plumer, Updated: April 18, 2013
Yet another bit of awful news to add to this week: A massive explosion at a fertilizer retail facility in central Texas on Wednesday killed as many as 15 people and left more than 160 wounded.
Investigators are still trying to determine the exact cause of the blast. But the explosion does call attention to the $10-billion dollar U.S. fertilizer industry, which underpins our agricultural system and has been expanding of late.
Fertilizer production and storage comes with some risks. The West, Texas plant stored and blended anhydrous ammonia a pungent gas with suffocating fumes used as a fertilizer. Meanwhile, a different type of fertilizer, ammonium nitrate, can explode if mixed with fuel and ignited. Thats fairly rare, but it does happen there have been at least 16 major explosions worldwide since 1921. (Its unknown if ammonium nitrate was present at the West facility, too.)
So heres a basic overview of the fertilizer industry how big it is, how common explosions are, how often these facilities are inspected:
How big is the U.S. fertilizer industry?
In 2011, the U.S. fertilizer industry reported some $10 billion in revenues. The United States as a whole shipped about $4.5 billion worth of fertilizer overseas and imported another $13 billion worth. We still import about half the synthetic nitrogen fertilizer we use.
Most of our imported nitrogen fertilizer come from Canada, Russia and Trinidad and Tobago all places with plenty of natural gas to make the stuff. (More on that in a sec.)
Is the U.S. fertilizer industry growing?
Yes, and fast. Mainly because the United States is now awash in cheap natural gas. A great deal of fertilizer is synthesized from atmospheric nitrogen and natural gas that was likely the case with the ammonia stored in the retail facility in West, Texas.
During the early 2000s, the fertilizer industry had been moving abroad to places with natural gas like Trinidad and Tobago. But the fracking boom has given the United States its own cheap shale gas, and producers are now returning home. One Egyptian company, for example, is investing $1.4 billion in a fertilizer plant in Iowa near a gas pipeline.
Meanwhile, the global demand for fertilizer keeps growing, particularly after widespread shortages and food price spikes in 2007 and 2008. As the chart below shows, the worlds appetite for nitrogen, phosphate and potash has been rising quickly since then:
So this is kind of an interesting read all about the chemical fertilizer business.
dembotoz
(16,799 posts)Cleita
(75,480 posts)Jenoch
(7,720 posts)in the part of rural Minnesota where I was raised. They blend fertilizer and get annhydrous ammonia delivered via tanker car (train) and go out in tanks to the farm.
Cleita
(75,480 posts)Jenoch
(7,720 posts)and a fertilizer 'factory' are about the same. I'm surprised these incidents have not happened more often. Every few years there are elevator explosions from spontaneous combustion of grain dust.
Coyotl
(15,262 posts)Cleita
(75,480 posts)JustFiveMoreMinutes
(2,133 posts).... so they do have some 'production' as well.
Cleita
(75,480 posts)items and that maybe the farmers did the blending but I could be wrong.
Horse with no Name
(33,956 posts)that was at another such facility in some managerial capacity. He said that they didn't dare store that much ammonia.
I guess that is why.
Cleita
(75,480 posts)I should ask him if they store this stuff and if they have good safety precautions in place.
cali
(114,904 posts)somewhere else and then sell.
They had an air quality permit from the epa as a fertilizer mixing and storage facility. they didn't just sell bags of fertilizer.
The TCEQ investigated the plant and noted that the plant had two 12,000-gallon tanks of highly explosive anhydrous ammonia within 3,000 feet of two schools. The TCEQ required Adair to build a wall between the tanks and a road to prevent vehicles from running into them. This wall was built and the company agreed to maintain safety precautions around the tanks.
that's enough of the stuff to fill a 16 x 32 ft pool with a depth of 8.5 feet in the deep end and 3 feet in the shallow end and still have a couple of thousand extra gallons.
factsarenotfair
(910 posts)It makes sense that they are a retail outlet, not a factory.
Cleita
(75,480 posts)make some stuff. I go to a hardware store where they make screens and other household stuff for me that I can't make myself. It does not make a screen factory out of them. I'm sure if you want to paint your house the local Osh hardware store will blend the paint for you. A factory makes stuff that they sell to the person who will sell it to the public. A retail facility sells to the public even stuff they make on the premises. I believe this could be an acceptable distinction.
pinboy3niner
(53,339 posts)http://en.wikipedia.org/wiki/West_Fertilizer_Plant_explosion
DURHAM D
(32,609 posts)who we are
Koch Fertilizer, LLC, and its subsidiaries are collectively one of the world's largest producers and marketers of fertilizers. The company owns or has interests in fertilizer plants in the United States, Canada, and Trinidad and Tobago. Its distribution network covers global demand through state-of-the-art terminals in the U.S., Canada, Mexico, Brazil, Australia, France and the United Kingdom.
Koch Fertilizer, LLC is an indirect, wholly owned subsidiary of Koch Industries, Inc., one of the largest private companies in America.
Based in Wichita, Kansas, Koch Industries, Inc. is one of the largest privately held companies in America, according to Forbes magazine. Koch Industries, Inc. owns a diverse group of companies involved in refining and chemicals; process and pollution control equipment and technologies; minerals; fertilizers; fibers and polymers; commodity trading and services; and forest and consumer products.
Cleita
(75,480 posts)So they have their fingers in oil, lumber and now it seems chemical fertilizers. Well, I boycotted chemical fertilizers for organic compost years ago. So at least that is part of my money they aren't getting.
pinboy3niner
(53,339 posts)Releases of that chemical in rail transportation used to be more common before federal safety regulations mandated safety improvements.
We seem to be seeing fewer breaches with release of chemicals like these in accidents/derailments thanks to federal regulations promulgated a few decades ago. To prevent a common cause of release--breach of the tank head by couplers of adjacent cars--new hazmat tank cars were required to have tank head protection (basically a shield) and existing tank cars were required to be retrofitted. I was involved in studies of those types of accidents and in pushing for those new regs at the time.
Government regulations often are characterized by the Right as "burdensome." But in many cases they are literally lifesavers.